Masana'antar Mold

Allurar Ƙwararrun Mannewa don Roba

Ana yin injinan allura don samar da filastik masu girman daidai da cikakken tsari. Rex shine mafi kyawun zaɓi idan kuna buƙatar injinan allura. Muna da tabbacin cewa za mu iya samar da mafita mafi dacewa ga buƙatun injinan gyaran ku godiya ga ƙwarewarmu ta shekaru da yawa da kuma dabarun kera kayayyaki masu kyau.

Rex ya fi damuwa da ƙira da kuma samar da mold ɗin allura. Kowace mold da muke ƙirƙira ana buƙatarta bisa ga ƙa'idodi mafi tsauri da inganci saboda ƙoƙarin da ƙungiyarmu ta ƙwararrun injiniyoyi da masu fasaha ke yi. Muna jin daɗin bayar da molds waɗanda suka fi ƙarfin abokan cinikinmu domin mun fahimci muhimmancin molds masu inganci da aminci ga tsarin samarwa.

Tare da taimakon kayan aiki da fasaha na zamani, taron bitarmu na iya ƙirƙirar molds na kowane girma da rikitarwa. Ko kuna buƙatar mold na asali don ƙananan masana'antu ko mold mai kyau don manyan samarwa, za mu iya biyan buƙatunku. Rex zai kula da aikinku da ƙwarewa saboda ƙwarewarmu da jajircewarmu ga inganci.

Ayyukan Yin Molds daban-daban

Ko kuna fara aiki na lokaci ɗaya ko kuna buƙatar kayan aikin samarwa masu inganci don ƙananan rukuni, lokutan da muke ɗauka cikin sauri da bin ƙa'idodin ƙasashen duniya sun sa mu zama zaɓi na farko. Ƙwararrun ƙungiyarmu sun ƙware wajen ƙirƙirar molds na musamman daga kayan da suka dace, suna tabbatar da daidaito da kuma maimaituwa. Daga molding na roba na silicone zuwa overmolding, insert molding, thermoplastic injection molding, liquid silicone injection molding, hot runner molding, da cold runner molding, muna ba da ayyuka iri-iri waɗanda za su sa ayyukanku su yi fice.

Allurar Injection Mai Launi Biyu

Tsarin allurar launuka biyu yana ba da damar samar da sassa daga launuka daban-daban da/ko kayayyaki guda biyu, wanda ke haifar da wani matakin kirkire-kirkire da sassauci a masana'antu. Tsarin allurar launuka biyu tsari ne na allurar nau'ikan filastik guda biyu a cikin tsarin allura guda ɗaya don ƙirƙirar abu wanda ya zo cikin launuka biyu ko fiye. Ana aiwatar da wannan tsari a matakai biyu don samar da na'ura mai launi ɗaya mai cikakken launi tare da jituwa mai kyau. Kyakkyawan aikinsa shine cewa ana iya samar da sassan tare da tsari mai kyau da ƙira masu kyau waɗanda za su ƙawata kayan.

Saka Ƙwayoyi

Ana saka wani ɓangare da aka riga aka ƙera, wanda aka saba amfani da shi da ƙarfe ko wani abu, a cikin mold kafin a saka filastik mai narke a cikin insert molding, wata dabara ta musamman ta insert molding. Sannan ana samar da samfurin da aka haɗa guda ɗaya ta hanyar ƙera filastik a saman ko a kusa da abin da aka saka. Fa'idodin filastik da ƙarfe ko wasu kayan galibi ana haɗa su a cikin wani abu guda ɗaya mai rikitarwa ta amfani da wannan dabarar.

Allurar Injection Mai Launi Biyu

A cikin tsarin allurar launuka biyu, akwai nau'ikan molds guda biyu daban-daban

Rotary Allura Mai Launi Biyu Molding

Sau da yawa ana amfani da shi don haɗa fa'idodin filastik da ƙarfe (ko wasu kayayyaki) zuwa wani ɓangare guda ɗaya mai rikitarwa, insert molding wata dabara ce ta musamman ta injection structure inda ake sanya wani abu da aka riga aka ƙera, wanda yawanci aka yi da ƙarfe ko wani abu, a cikin mold kafin a yi allurar filastik mai narkewa. Sannan ana ƙera filastik a kusa ko a kan abin da aka saka, yana ƙirƙirar samfuri ɗaya, mai haɗin kai.

Yin allura ta biyu/Molding fiye da kima

Wannan dabarar ta ƙunshi allurar polymers guda biyu daban-daban na filastik a matakai biyu. Da farko ana ƙera samfuran da sigar mold guda ɗaya. Bayan an ƙera su, ana fitar da waɗannan abubuwan a saka su cikin sigar mold daban-daban don tsarin ƙera allura ta biyu. Duk da buƙatar sigar mold guda biyu, wannan hanyar tana da fa'idar sassauci saboda ba ta buƙatar kayan aikin ƙera allura mai launuka biyu na musamman.

Aikace-aikace

2018-07-16

An yi amfani da tsarin gyaran allura mai launuka biyu a fannoni daban-daban, kamar fannin kera motoci don inganta kayan waje da na ciki tare da haɗakar launuka masu jan hankali; fannin lantarki don haɓaka ƙirar na'urorin lantarki tare da kyawun launuka biyu; fannin likitanci don ƙara taɓawa ta zamani ga kayan aikin likita da na'urori; ɓangaren kayan gida don ƙirƙirar samfuran gida masu ban sha'awa da na zamani; masana'antar kayan wasa don ƙara farin ciki da kuzari; da kuma ɓangaren kayan kwalliya don ƙirƙirar marufi na musamman da mai jan hankali ga kayayyakin kwalliya.

Fa'idodin Yin Motsa Launuka Biyu na Allura

2018-07-16

Sauƙin amfani Mai daidaitawa da masana'antu daban-daban, yana ba masu tsara samfura mafita mai sassauƙa;
Ingantaccen Dorewa Haɗa kayan aiki da halaye daban-daban na iya inganta dorewa da aikin samfurin ƙarshe gaba ɗaya;
Matakan Tarawa da Aka Rage Wannan yana sauƙaƙa tsarin samarwa ta hanyar kawar da buƙatar matakan haɗa abubuwa daban-daban masu launuka daban-daban;
Kyau Mai Kyau Ikon amfani da launuka biyu ko kayan aiki ba tare da matsala ba yana buɗe damar ƙira marasa adadi kuma yana ba samfuran ɗanɗano mai kyau.

Ko dai a zaɓi sassaucin gyaran allurar ta biyu ko kuma daidaiton gyaran allurar mai launuka biyu, masana'antun za su iya cimma sakamako mai ban mamaki wanda ke jan hankalin masu amfani a fannoni daban-daban. Gyaran allurar mai launuka biyu hanya ce ta hangen nesa ta masana'antu wacce ta haɗa kerawa da daidaito don samar da samfuran da suka yi fice dangane da aiki da kyau.

Saka Ƙwayoyi

Muhimman fasalulluka na insert molding

Sauƙin amfani:Lokacin ƙirƙirar abubuwa masu rikitarwa, saka ƙira yana ba da damar haɗa kayan aiki da abubuwan haɗin kai daban-daban.
Ƙarfi da Dorewa:Ƙara girman insert stitching zai iya inganta ƙarfin samfurin ƙarshe, juriya, da aiki ta hanyar ƙara ƙarfe ko wasu kayan aiki zuwa ɓangaren da aka ƙera.

Matakan Tarawa da Aka Rage: Ta hanyar haɗa sassa a duk lokacin aikin ƙera, ba lallai ba ne a ƙara matakan haɗawa, wanda ke sauƙaƙa masana'antu da rage kuɗaɗen aiki.

Mai inganci:Domin yana kawar da buƙatar ƙarin hanyoyin haɗa abubuwa, saka ƙera kayan gini, duk da sarkakiyar da ke tattare da shi, zai iya zama mafita mai araha ga farashi.

Haɗa kayan lantarki, bushings, manne mai zare, kayan ƙarfe a cikin maƙallan filastik, da sauran sassan inda yake da amfani a haɗa kayan da ba su da kama da juna su ne amfanin da aka saba amfani da su wajen ƙera kayan. Ta hanyar haɗa kayan aiki daban-daban a cikin tsari ɗaya na ƙera kayan, ƙera kayan ciki fasaha ce da ke ba da damar ƙirƙirar abubuwa masu rikitarwa da ɗorewa.

Tsarin Masana'antar Mold

Abubuwan da ke cikin Nazarin Aiki

Binciken Kayan Aiki don Allura Molding

Bincika cikakkun bayanai game da kayan aiki kamar suna, alama, da masana'anta. Gano muhimman bayanai game da kayan aiki waɗanda ke shafar tsarin ƙera allurar da kuma matakan da za a ɗauka bayan an gama aiki.

Binciken Tsarin Ginawa don Kera Mold

Yi nazarin siffar samfurin, juriya, ƙayyadaddun fasaha, ƙayyadaddun yanayin saman, da kusurwoyin daftarin. Cikakken nazarin tsarin yana da matuƙar amfani a cikin kera mold kuma yana rage rikitarwa a duk lokacin aikin sarrafawa.

Kimanta Kauri a Bango

Yi nazarin kauri bango don magance la'akari da raguwar bango da ƙarfin samfurin. Mafi kyawun zaɓuɓɓukan kauri bango suna taimakawa wajen rage matsalolin raguwa da kuma tabbatar da dorewar samfurin.

Binciken Taro na Samfura

Bincika sarkakiyar haɗa kayayyaki don sanar da zaɓin sanya ƙofa da kuma magance matsalolin raguwar farashi na gida. Bincike mai zurfi yana jagorantar zaɓin matsayin ƙofa kuma yana magance matsalolin raguwar farashi yadda ya kamata.

Tabbatar da Fayilolin Samfura na Ƙarshe da Tsarin Mod

Duba kuma tabbatar da fayil ɗin samfurin ƙarshe da fayil ɗin mold ɗin da ya dace a hankali don kammala aikin. Wannan yana tabbatar da daidaito, cikakken bayani, da kuma shiri don matakan samarwa masu zuwa.

Me Yasa Ake Bukatar Gina Mold Na Allurar Roba

Yin allurar filastik yana da mahimmanci saboda dalilai da yawa a masana'antar masana'antu

Kera kayayyaki a cikin adadi mai yawa

Daidaito da inganci mai kyau wajen samar da kayan filastik da yawa ana iya yin su ta hanyar yin allurar ƙera su. Yin ƙera ƙera yana bawa masu samarwa damar samar da ƙira masu rikitarwa da fasaloli masu rikitarwa.

Ingancin Tattalin Arziki

Ko da yake ƙirƙirar mold na iya buƙatar babban jari na farko, yawan samarwa yana rage farashin kowace naúrar. Da zarar an yi shi, ana iya amfani da mold ɗin don zagayowar samarwa da yawa, wanda hakan ke rage farashin tsarin ƙera shi gaba ɗaya.

Daidaita Tsarin Zane

Masu kera kayayyaki za su iya ƙirƙirar sassa masu sarkakiya da cikakkun bayanai godiya ga sassaucin ƙira da aka samar ta hanyar injection molds. Domin biyan buƙatun samfura na musamman da kuma cimma siffofi da ake so, wannan sauƙin amfani yana da mahimmanci.

Babban Daidaito

Gina allurar yana samar da sassan filastik masu inganci da daidaito; ƙirar tana tabbatar da cewa kowane sashi ya cika takamaiman ƙayyadaddun bayanai da juriya da ake buƙata don samfurin ƙarshe.

Daidaito

Amfani da molds yana tabbatar da daidaiton inganci a duk sassan da aka samar, wanda yake da mahimmanci don kiyaye ƙa'idodin samfura da biyan buƙatun abokin ciniki; Tsarin samfuri mai sauri.

Yin allurar mold yana ba da damar yin samfurin sassan filastik cikin sauri, yana bawa masana'antun damar gwadawa da kuma inganta ƙira kafin su ɗauki nauyin samar da cikakken sikelin, wanda hakan ke rage haɗarin kurakurai da kurakuran ƙira.

Ingantaccen Abu

Tunda tsarin ƙera allura tsari ne na rufewa, yana amfani da ƙarancin kayan aiki fiye da sauran dabarun ƙera, yana rage sharar kayan aiki; rage ƙarfin aiki.

Rage Ƙarfin Aiki

Bayan an saita mold ɗin, tsarin ƙera allurar yana buƙatar ɗan aiki kaɗan, wanda ke taimakawa wajen samar da inganci mai yawa da kuma adana kuɗi.

A ƙarshe, ƙirƙirar injunan allurar filastik yana da mahimmanci don samun babban adadin kayan aikin filastik masu inganci, tare da daidaito, daidaito, da sassaucin ƙira a sassa daban-daban.

Sassan Alluran Molds

Domin ƙirƙirar kayayyaki da sassa na filastik, ƙwayoyin allura kayan aiki ne masu inganci. Sun ƙunshi sassa da yawa waɗanda ke haɗuwa don samar da kuma siffanta samfurin da aka gama. Muhimman sassan ƙwayoyin allura sune kamar haka:

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Tushen Mold

Tushen mold ɗin yana aiki a matsayin tushen tsarin mold ɗin allurar filastik. Yawanci, ana iya yin odar sa kai tsaye daga masana'antar mold ɗin da aka saba, yana adana lokaci sosai.
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Kogo (gefen A)

Ramin, wanda kuma aka sani da ramin gefe na A ko kuma ramin mold, yana ɗaya daga cikin manyan rabin mold ɗin. Yana ɗauke da rami ko ra'ayin samfurin ƙarshe kuma yana ƙayyade siffar waje da ƙarewar saman.
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Kogo (gefen B)

Farantin tsakiya, wanda kuma aka sani da ɓangaren B ko kuma ɓangaren mold, shine ɗayan babban rabin mold ɗin. Yana ɗauke da zuciyar ko ra'ayin samfurin ƙarshe kuma yana ƙayyade siffar ciki. Farantin tsakiya da farantin rami suna haɗuwa don ƙirƙirar ramin mold.
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Sprue Bushing

Ita ce bushing ɗin sprue wanda ke ba da damar narkewar abu, yawanci filastik, shiga ɗakin mold. Yana sarrafa kwararar abu kuma yana haɗa bututun injin zuwa mold.
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Mai Gudanar da Tsarin

Tsarin mai gudu yana tura kayan da aka narke daga sprue zuwa ramin mold ta hanyoyi ko hanyoyin shiga. A lokacin allura, masu gudu suna watsa sinadarin kuma suna taimakawa wajen daidaita kwararar ruwa da matsin lamba.
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Ƙofofi

Ƙofofi ramuka ne da ke ba da damar narkewar abu daga tsarin gudu ya shiga ɗakin mold. Suna daidaita yadda kayan ke gudana kuma ana sanya su a hankali don hana lahani a cikin samfurin da aka gama.
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Fil ɗin Cirewa

Ana amfani da fil ɗin ejector don fitar da samfurin da aka gama daga cikin mold ɗin da zarar kayan ya taurare.
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Zane-zane da Lifters

Lifters da slides sassa ne masu motsi waɗanda ke samar da siffofi masu rikitarwa ko raguwa a cikin samfurin ƙarshe; suna motsawa cikin mold don ba da damar fitar da sassa masu siffofi masu rikitarwa.
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Filayen Jagora da Bushings

Waɗannan abubuwan suna taimakawa wajen tabbatar da daidaito yayin aikin ƙera allura ta hanyar tabbatar da daidaito da rufe rabin mold ɗin yadda ya kamata.
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Tsarin Sanyaya

Tashoshi ko hanyoyin da ke cikin mold ɗin suna ba da damar zagayawa na ruwan sanyaya (yawanci ruwa) don kawar da zafi da kuma sauƙaƙe tauri na narkewar kayan. Sanyaya mai kyau yana da mahimmanci ga lokacin zagayowar da ingancin wani ɓangare.
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Sakawar Kogo

Abubuwan da aka saka a cikin rami sune abubuwan da za a iya maye gurbinsu waɗanda ke ba da damar sassauci wajen canza yanayin ƙirar don ƙirar samfura daban-daban ba tare da maye gurbin dukkan ƙirar ba.

Waɗannan sassan suna aiki tare don ƙirƙirar ɓangaren filastik ko samfurin da ake so yayin aikin ƙera allura. Tsarin da daidaiton kowane sashi yana taimakawa wajen inganci, inganci da kuma maimaita tsarin ƙera.

Ayyukan Injection Molds Kammalawa

Kammalawar sassan da aka yi wa allura na iya bambanta dangane da abubuwa kamar kayan aiki, ƙirar mold da kuma bayan sarrafawa.

Ga wasu gama-gari na gama gari don sassan da aka ƙera ta hanyar allura

Gama	Tsarin SPI	Bayani	Tsananin saman (Ra Value)
Kammala Mai Sheki Mai Kyau	A2	3000 Grit lu'u-lu'u mai kauri	1-2
Gamawa Mai Sheki Na Al'ada	A3	1200 Grit lu'u-lu'u mai ban sha'awa	2-3
Kammala Mai Kyau Mai Zurfi	B1	Takardar Grit 600	2-3
Ƙarshen Matsakaici Mai Sheƙi	B2	Takardar Grit 400	4-5
Gamawa Mai Sheki Na Al'ada	B3	Takardar Grit 320	9-10
Fine Matte Finish	C1	Dutse Mai Gurasa 600	10-12
Matsakaici Matsakaici Gamawa	C2	Dutse Mai Gurasa 400	25-28
Gamawa na Al'ada Matte	C3	Dutse Mai Gurasa 320	38-42
Gamawar Rubutu	MT (MoldTech)
Gamawar Rubutu	VDI